This was probably 80% of the work: the corset!
I used the Butterick B5662 corset, style D. I chose this pattern because it seemed relatively close to the shape of Rapunzel's corset. It has a princess neckline, and front lacing. The major deviations are the lacing in the back, and the rather thick straps at the top. The real thing also has a few less panels than the pattern, and also has a V under the bust. The last 3 of these problems I decided in advance that I didn't much care about, and the first problem I dealt with when I realized there was back lacing (read: when the corset was basically done being sewn)
I used satin fabric for the corset, and a charmeuse fabric for the lining. See my Materials post for more specifics. It ended up requiring more than 50 pieces of fabric to be cut, once you factor in the lining, interfacing and the outside.
You should also note that I made a conscious decision not to make a muslin. I know this is heresy, but hear me out. I definitely didn't want to do something so form-fitting in a different fabric, and I was already using one of the cheapest satins out there. If I had to remake anything, I was still going to have to buy new fabric. I also don't think I would have had time to make it again.
Here is a shot of it in process. The interfacing and the corset fabric are sewn together, and here I'm just putting the lining on top to see how it matches up. I spent a really long time finishing the seams. Neither the seams of the corset nor the lining fabric are exposed to the outside (they both touch each other), so I'm not sure if this was a necessary step or not. I'm a super beginner, so I wanted to play it safe. God forbid I don't finish my seams and it falls apart after a few washes. An observant reader might also notice that there's chalk on the right side of the lining - and you'd be right! I'm pretty much an idiot and folded my fabric wrong side together and cut - I also noticed this detail after I drew all the pattern markings on. I'm not really upset, because I use sidewalk chalk, and it's basically rubbed away by now. I'd also care a lot more if I did it on the outside instead of the lining.
This is the outside of one side of the corset. It got a lot less puffy in between seams once the lining and boning was attached. I don't have any in process pictures of the boning, but I used covered plastic boning. I only wanted a fashion corset, not a functional one, so I didn't care to get metal boning. However, if you want to do any waist reduction, I've read that metal is the way to go! The plastic boning was really easy to use, especially since it was covered. You basically just cut the length you need, round the sharp edges of the plastic, and sew the casing onto the lining, centered over each seam.
This is the edge of the corset, once the continuous bias strip was attached. This was a real pain to cut out - it was basically a huge rectangle that was cut on the diagonal of the fabric so it was stretchy - then you sewed it into a tube, and cut on the lines so it made about a 3 inch thick, super long strip. You then ironed this in half so the raw edges were tucked in, and used it to cover the raw edges of the corset. It was such a pain to line everything up perfectly, but it looked great once it was finished.
You'll also notice in the above picture that there is boning on the vertical edges of the corset, to give it structure there as well. My main problem with this is that...
The stupid boning kept curving! I didn't really realize this might be a problem until it was in the corset. Because it was stored in a tight loop, the plastic boning naturally curved. Ironing the curved parts significantly helped, and I also spent a while bending them in the opposite direction. I also think it just straightened out over time.
In the above picture, I've already decided that I wasn't going to do lacing in both the front and the back, and sewed both side panels to the back modesty panel, making the corset one continuous piece to lace up in front. It worked okay. I'm not sure what else I would do in the future. The fit was a little wonky at the top, and I'm sure that deviation from the pattern didn't help.
You can also see that I've started adding my puff sleeves! For the most part, I used this tutorial. For the shape and the size....yeah, I pretty much guessed. I couldn't find much info on how to calculate that, so I just hoped for the best, and I think my second try was pretty alright. I attached the sleeve, and then remembered that the ribbon was supposed to be attached to the sleeve. I was feeling incredibly lazy, so as you can see in the picture, I pinned it onto the sleeve and machine sewed it. This was difficult to maneuver in the machine, and I had a hard time getting straight lines. Which is unfortunate, because it is in a contrasting thread. Oh well. Next time...put the ribbon on first, dummy. I also had wide pink ribbon at the bottom of the puff sleeve which connects to the sheer part of the sleeve.
This is the back view of the corset. You can see how I've attached the back panels to the modesty panel instead of using eyelets to lace it up. You can also see the sheer undershirt made from chiffon with pink buttons. I used two layers of chiffon, and you can still barely tell that it is pink. It looks better on a body.
This shot features the gold thread embroidery between the puff sleeve and the strap. I love this detail, and I wish I'd had time to do more. There should be gold thread between the corset and the chiffon, and basically everywhere the lace edging (later pictures) touches the main fabric. A sad missing detail, but I was crunched for time.
Brocade time! Rapunzel's corset is a brocade fabric with a cute little flower and vine pattern. I found myself faced with 3 options: buy a brocade fabric with a floral pattern but not the right floral pattern, buy some Spoonflower fabric, or put the pattern onto my chosen fabric myself. I opted for #3, and painted the pattern onto my satin fabric. It was never really a question that I would paint the design, and it was one of the reasons I was so excited about this costume - the multi-craft options that it offered were just too much to pass up. Every day was like a new craft and it was just awesome.
Painting the corset took maybe a week - week and a half? This means whole days on weekends and weeknight evenings. I only had about 5 weekends to do things, so most of my painting was done after work. It got a little tedious near the end, but the end result was so worth it! I think the effect was just perfect - it's subtle, and changes in the light. If you're interested in the paint I used (Martha Stewart acrylic) and more specifics on that, see my Materials post. I can't rave more about this paint.
I only ended up trying on my corset 3 times before I wore it for Halloween. It was a pain in the butt to lace up, and I also ended up waiting a really long time for my eyelets and my hole puncher tool. Basically I just tried to pull it tightly onto my body and hope that it actually fit. It was a big gamble!!
I used a Gripper Plier to punch holes into the fabric 1" apart, and then inserted black eyelets. I believe that in the real Rapunzel outfit, she has 11 eyelets that are more closely spaced near the bust, but I can't get every detail perfect. I later brushed the eyelets with the pink paint I used to do the pattern on the corset, to give a brushed metallic look.
You can also tell at this point that it sits a little lower on my shoulders than I'd like. As I'm not an expert seamstress, I didn't really know what to to alter this so late in the game. I probably could have figured it out, but this pattern had no exposed seams that I could alter in anyway. I imagine that if I sewed the back panels closer together on the modesty panel, and I brought in the seam on the undershirt, this might help bring it up on my shoulders. However, my sheer sleeves are really tight, so it might not be able to move up any more. Ultimately, the shape isn't exactly correct, but I ended up with an off the shoulder look that was pretty cute with the lace. Once I gave up on a bra with straps, I was pretty happy.
This picture shows the corset fully painted with brocade effect, and some lace at the bottom! I spent a long time searching for the perfect lace to match, and I don't think that exact lace exists. So I have a sheer, scalloped lace. Technically, the bottom of the corset has pink lace while the rest is white - I briefly thought about painting this section of lace pink, then decided I didn't care.
My costume just before my Halloween festivities. I have since sewn the sheer sleeves on. I had no pattern for these sleeves. I basically laid my arm down on top of the chiffon and hoped for the best. It worked for the first one (my right arm) and when I used the same dumb pattern for the second sleeve (laid on top and cut around it), it was too small! My arm didn't even fit! I cut it out a second time, giving some buffer around the edges, and it was still tight, but it fits. It's uncomfortable, not intolerable. I have no idea why my left arm is bulkier than my right.....but I guess it is.
You'll also notice I have a Pascal!! I bought the Disney beanbag version and just put 2 quick stitches through each foot. This seemed sufficient, because while I lost a button during the night, yet Pascal stayed on through some dancing and a few corners that I hit when I didn't account for my shoulder tumor. This is easily removable so that Pascal can be part of my Disney plush collection when I'm not wearing my costume.
My costume, finished, in person! Pascal is kind of holding on for dear life since the sleeves are so pushed down. You can also tell that the corset is a tad too big on me. The corset is basically laced with the two front panels together, so it can't get any tighter. To remedy this, I could probably sew the back panels closer together on the modesty panel.
Overall, I'm very proud of my corset. It is by far the most difficult sewing I've yet attempted and except for a few minor problems, it pretty much came out like I imagined it.
Stay tuned for posts about the Skirt and the Materials that I used!
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